With the full- partial mix distribution try determine if we need separate areas for pallet picking and case picking. In some warehouses pallet and case picking are performed out of the same item location aisle and/or area of the warehouse. In general it general it is good idea to establish separate areas for pallet and case picking- replenishing a case picking/ line area from a pallet reserve/picking area. This distribution simply helps reinforce the point and helps to identify warehouse within a warehouse opportunities. In this figure 50 percent of the orders are
packers and movers hadapsar pune compliable from partial pallet quantities that is just case picks; 40 percent of the orders are fellable from full pallet quantities and the remaining 20 percent 10 percent of the orders require both the partial and full pallet quantities.
Should we consider a separate case picking and pallet picking area? If we did would we pay a big penalty for mixed orders that require merging of the partial and full pallet portions of the order? No we really wont. That only happens 20 percent of the time. For 80 percent of the orders zoning based on pallet or case picking creates a warehouse. Warehouse management system should help by classifying them immediately as a pallet pick order a carton pick order, or a mixed order.
Full/Broken Case Mix Distribution
In some of the organization full and broken picking are performed in the same item location where there is lot of mixing of products in various in zones. In general it is good option to perform in a separate area for full and broken case picking. This type of distribution helps to reinforce the point and helps to indentify warehouse within a warehouse opportunities. Once the customer order reaches the warehouse management system it should classify them immediately as pallet pick order carton pick order or a mix order. FMCG business services most packers and movers in hadapsar pune of the orders as mix order distribution since the products are assigned as full pallet and broken cases separately it is easy to pick the materials against the mixed customer orders.
Order increment Distribution
With the order increment distribution we determine the portion of unit load requested on a customer order. Assume there are 100 cartons in a pallet and the customer orders only 50 cartons. In that case he ordered 50% of the pallet. In some cases customer will order only 20% of the pallet this is an unusual distribution.